- Introduction to the course
- Design to Product cycle
- Why Sheet metal?
- Why Knowledge of Process is important for Designer?
- Knowledge and Skills required to Design effectively
Online
₹ 449 3,499
Quick facts
particular | details | |
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Medium of instructions
English
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Mode of learning
Self study
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Mode of Delivery
Video and Text Based
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Course and certificate fees
Fees information
certificate availability
certificate providing authority
The syllabus
Introduction
Materials
- Sheet Metal Rolling
- Material Selection
- Material Properties
- Steel vs Aluminum
- Modulus
- Hardness
- Toughness and Strength
- Comparison between Hardness, Toughness and Strength
Common Processes
- Shearing Operation
- Common Processes
- Basic Stamping Process
- Scrap in Sheet metal and Shaving Operation
- Cutting Operations
Theory of Plastic Deformation
- What is Plastic Deformation?
- Stress- Strain Curve
- Plastic Elongation in Testing
- Anisotropy
- Grain Size
Formability
- Formability Test
- Major and Minor Axis of deformation
- Major Strain and Minor Strain
- Forming Limit Diagram
Bending
- Bending Process
- Bend Parameters and Bend allowance
- Neutral Axis in Bending and K factor
- Material Effects in Bending
- Minimum Bend Radius
- Tensile Reduction of Area
- Factors that Affect Bendability
- Factors that Affect Bendability - Material Inclusions
- Types of Flanging
- Beading operation
Springback and Wringling
- Spring-back and Effects
- Negative Springback
- Counter-acting Springback
- Wrinkling in Sheet Metal
Deep Drawing
- Deep Drawing Operation
- Deep drawing Details
- Deep drawing Practice
- Ironing and Redrawing
Other Operations
- Hydroforming
- Tube Hydroforming
- Hydroforming - Why is it used in Automotive and Drawbacks
- Spinning
- Stretch Forming
- Tube Bending
- Roll Forming
- Embossing and Coining
Sheet metal joining
- Welding
- Fasteners
- Fasteners vs Welding
Tools and Equipments
- Simple and Compound Dies
- Progressive Dies
- Transfer Dies
- Press Selection and Design aspects
- Economics of Sheet metal Processing
Design Considerations
- Manufacturing Cost
- Blank Design
- Bend and Grain Direction
- Stress Concentration
- Design Guidelines for Holes and Tabs
- Design Guidelines for Bend relief 1
- Design Guidelines for Bend relief 2
- Design Guidelines for Flange near Bends
- Design Guidelines for holes near Bends and edges
- Corner Finishing
- Notches of Stretch Flange
- Tooling Holes
- Avoiding Deep channels in Bending
- Tolerance in Sheet metal and Factors
- Beads and Dimples to increase Stiffness
- Alignment of Holes in Bent parts
- Non-formable parts
- Maintaining orientation and flatness of surfaces
- Formability Issues
- Transitions
- Considerations in Sheet metal design
- Summary - General guidelines for Sheet metal design
Design Projects
- Introduction - Projects
- Input Files
- Project 1 - Problem statement, Input and requirements
- Project 1 - CAD Design Part 1
- Project 1 - CAD Design Part 2
- Project 1 - CAD Design Part 3
- Project 1 - Review and Summary
- Project 2 - Problem statement and Input
- Project 2 - CAD design
- Project 2 - Review
- Project 3 - Problem statement and Input
- Project 3 - CAD design Iteration 1
- Project 3 - CAD design Iteration 2- with stiffener
- Project 3 - Review
- Project 4- Problem statement and Input
- Project 4 - CAD design
- Project 4 - Review
Test your knowledge
CAD Design in Fusion 360 using Surface Tools
- Fusion 360 Sheet metal bracket CAD workflow 1
- Fusion 360 Sheet metal bracket CAD workflow 2
Bonus Section
- Bonus : More resources for learning Mechanical engineering and design
Instructors
Mr Mufaddal Rasheed
Mechanical engineer
Freelancer
B.E /B.Tech