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Cyanide Process

Cyanide Process

Edited By Shivani Poonia | Updated on Jul 02, 2025 06:34 PM IST

Imagine discovering a treasure deep inside Earth's belly—gold. This, in all eras of humankind, has been a highly valued metal, one that stirred quests, wars, and conquests. But extracting gold from its ore is not that simple, certainly not as easy as digging it up. The cyanide process, or so-called gold cyanidation, is by far the most effective and widely used method of extracting gold, also referred to as the MacArthur-Forrest process. All in all, it is a chemical procedure that came into being during the discovery of gold mining in the late 19th century.

This Story also Contains
  1. Gold Cyanidation: The MacArthur-Forrest Process
  2. SOME SOLVED EXAMPLES
  3. Summary
Cyanide Process
Cyanide Process

The cyanide process, also called the Macarthur-Forrest cyanide Process, method of extracting silver and gold from their ores by dissolving them in a dilute solution of sodium cyanide or potassium cyanide. The process was invented in 1887 by the Scottish chemists John S. MacArthur, Robert W. Forrest, and William Forrest. The method includes three steps:

  • Contacting the finely ground ore with the cyanide solution.
  • Separating the solids from the clear solution.
  • Recovering the precious metals from the solution by precipitation with zinc dust.

$\begin{gathered}\mathrm{Ag}+\mathrm{NaCN}+\mathrm{H}_2 \mathrm{O}+\frac{1}{2} \mathrm{O}_2 \rightarrow 2 \mathrm{Na}\left[\mathrm{Ag}(\mathrm{CN})_2\right]+2 \mathrm{NaOH} \\ 2 \mathrm{Na}\left[\mathrm{Ag}(\mathrm{CN})_2\right]+\mathrm{Zn} \rightarrow \mathrm{Na}_2\left[\mathrm{Zn}(\mathrm{CN})_4\right]+2 \mathrm{Ag} \downarrow \\ \text { more electropositive } \\ \text { metal } \\ 2 \mathrm{Na}\left[\mathrm{Au}(\mathrm{CN})_2\right]+\mathrm{Zn} \rightarrow \mathrm{Na}_2\left[\mathrm{Zn}(\mathrm{CN})_4\right]+2 \mathrm{Au} \downarrow\end{gathered}$

NOTE: It is a metallurgical process/technique for extracting gold from low-grade ore by converting the gold to a water-soluble coordination complex.

Gold Cyanidation: The MacArthur-Forrest Process

The Process: Steps and Reactions

Contacting the Finely Ground Ore with the Cyanide Solution

At the very beginning of the cyanide process, the ore is finely ground to increase the surface area for the cyanide solution to work on. The cyanide solution is in contact with the ground ore. In this phase, the complexation of cyanide ions with gold and silver existing in the ore dissolves these metals.

\[ \mathrm{Ag} + \mathrm{NaCN} + \mathrm{H}_{2}\mathrm{O} + \frac{1}{2}\mathrm{O}_{2} \rightarrow 2\mathrm{Na[Ag(CN)_{2}]} + 2\mathrm{NaOH} \]

Separation of Solids from the Clear Solution

A solution that contains the precious metals is just a clear cyanide solution, from which solid particles are to be removed. Conventionally, it should be done through filtration or settling processes to ensure that the solution with the dissolved gold and silver has no solid impurities.

Precipitation of Precious Metals from Solution by Zinc Dust

Finally, gold and silver are recovered from the cyanide solution by adding zinc dust that precipitates metals out of the solution. Being more electropositive, it would replace gold and silver in complex to form their precipitates.

\[ 2\mathrm{Na[Ag(CN)_{2}]} + \mathrm{Zn} \rightarrow \mathrm{Na_{2}[Zn(CN)_{4}]} + 2\mathrm{Ag}\downarrow \]

Significance and Uses of the Reaction Arlington

Methods

Everyday Uses of the Chemicals Involved in the Reaction

The cyanide process is of very special importance in gold mining because it allows economic recovery of gold from low-grade ores that could not previously be economically mined. It is done on a large scale for mining gold at various locations across the world. It facilitates recovering far greater amounts of gold from ore than was previously possible.

The cyanide process is part of college courses on metallurgy and chemical engineering. It is a very great example of industrial-scale chemical reactions and processes applicable directly and illustratively, for example, in classes concerned with the formation of complexes, solubility, and electrochemistry.

Recommended topic video on (Cyanide process)


SOME SOLVED EXAMPLES

Example 1

Question:

Which of the following metals is obtained by leaching its ore with dilute cyanide solution?

1) Silver (correct)

2) Titanium

3) Vanadium

4) Zinc

Solution:

Silver is obtained by leaching its ore (Argentite, Ag2S or horn silver, AgCl) with dilute cyanide solution by which it is extracted in the form of a soluble complex.

\[ \mathrm{Ag}_{2} \mathrm{S}+4 \mathrm{NaCN} \rightleftharpoons 2 \mathrm{Na}\left[\mathrm{Ag}(\mathrm{CN})_{2}\right]+\mathrm{Na}_{2} \mathrm{S} \]

Silver is recovered from a solution of sodium dicyanoargentate by treating it with zinc scrap.

\[ 2 \mathrm{Na}\left[\mathrm{Ag}(\mathrm{CN})_{2}\right]+\mathrm{Zn} \longrightarrow \mathrm{Na}_{2}\left[\mathrm{Zn}(\mathrm{CN})_{2}\right]+2 \mathrm{Ag} \]

Hence, the answer is option (1).

Example 2

Question:

Gold is extracted by hydrometallurgical process, based on its property:

1) Of being less reactive

2) Of being electropositive

3) To form salts which are water soluble

4) To form complexes which are water-soluble (correct)

Solution:

Gold is extracted by a hydrometallurgical process, specifically the cyanide process, which is based on its property to form soluble complexes.

$\left[2 \mathrm{Na}\left[\mathrm{Au}(\mathrm{CN})_2\right]+\mathrm{Zn} \rightarrow \mathrm{Na}_2\left[\mathrm{Zn}(\mathrm{CN})_4\right]+2 \mathrm{Au} \downarrow\right]$

Hence, the answer is option (4).

Example 3

Question:

The cyanide process is used in the extraction of:

1) Au

2) Ag

3) Both (1) and (2) (correct)

4) Cu

Solution:

The cyanide process, also known as the MacArthur-Forrest process, is used to extract both gold (Au) and silver (Ag) from their ores by dissolving them in a dilute solution of sodium cyanide or potassium cyanide. The process includes three steps: contacting the finely ground ore with the cyanide solution, separating the solids from the clear solution, and recovering the precious metals from the solution by precipitation with zinc dust.

$\left[2 \mathrm{Na}\left[\mathrm{Ag}(\mathrm{CN})_2\right]+\mathrm{Zn} \rightarrow \mathrm{Na}_2\left[\mathrm{Zn}(\mathrm{CN})_4\right]+2 \mathrm{Ag} \downarrow\right]$

Hence, the answer is option (3).

Summary

Cyanidation, otherwise known as the MacArthur-Forrest process, is an important metallurgical technique applied in the extraction of gold and silver from low-grade ores. The cyaniding process, invented in 1887, consists of contacting the ore with a cyanide solution, separating the solids from the solution, and recovering the metals by precipitation with zinc dust. This revolutionized gold mining by economic welding of gold from ores of too low a grade in metal content. This extends into the fields of academics as well, wherein it is a popular case study in processing.

Frequently Asked Questions (FAQs)

1. 1. What is the cyanide process?

The cyanide process is meant for extracting gold and silver from their ores by dissolving them in a dilute solution of either sodium or potassium cyanide.

2. 2. Who developed the cyanide process?

The cyanide process was invented in 1887 by Scottish chemists John S. MacArthur, Robert W. Forrest, and William Forrest.

3. 3. What are the steps that entail in a cyanide process?

These steps involve contacting finely ground ore with cyanide solution, separation of solids from clear solution, and recovery of the precious metals from the solution by precipitation with zinc dust.

4. 4. Why is the cyanide process so important for gold mining?

This new process of cyanide process helped in the effective extraction of low-grade ore, hence previously unprofitable mining operations. The control over the current mining business is 752 ).

5. 5. What environmental issues arise from the cyanide process?

This not only involves great environmental risks but also safety risks since cyanide is a highly toxic chemical. Absolute Regulations and mitigative measures have to be ensured so that contamination is avoided and desirable ecosystems of plants and animals are protected.

6. What is the cyanide process in metallurgy?
The cyanide process is a method used to extract gold and silver from low-grade ores. It involves treating the crushed ore with a dilute solution of sodium cyanide (NaCN) in the presence of air to dissolve the precious metals, forming soluble complex ions.
7. Why is the cyanide process preferred over other extraction methods for gold?
The cyanide process is preferred because it is highly selective for gold and silver, can extract these metals from low-grade ores, and is relatively inexpensive. It also allows for the recovery of gold from complex ores that may not be amenable to other extraction methods.
8. What is the chemical equation for the dissolution of gold in the cyanide process?
The chemical equation for gold dissolution in the cyanide process is:
9. How does oxygen play a role in the cyanide process?
Oxygen is crucial in the cyanide process as it acts as an oxidizing agent. It helps convert gold from its elemental form (Au) to its ionic form (Au+), which can then form a complex with cyanide ions. Without oxygen, the dissolution of gold would be much slower or may not occur at all.
10. What is the purpose of adding lime (calcium hydroxide) in the cyanide process?
Lime (calcium hydroxide) is added to the cyanide solution to maintain an alkaline pH, typically between 10-11. This alkaline environment prevents the formation of hydrogen cyanide gas, which is highly toxic, and ensures optimal conditions for gold dissolution.
11. What are the advantages of using thiosulfate as an alternative lixiviant to cyanide?
Thiosulfate leaching is less toxic than cyanide, making it more environmentally friendly. It can be effective for certain refractory ores where cyanide is less effective, such as those containing preg-robbing carbonaceous materials. However, thiosulfate leaching typically has slower kinetics and more complex solution chemistry than cyanide.
12. How is gold recovered from the cyanide solution after leaching?
Gold is typically recovered from the cyanide solution through a process called carbon adsorption. Activated carbon is added to the solution, and gold cyanide complexes adsorb onto its surface. The gold-laden carbon is then separated and treated to recover the gold, often through electrowinning or zinc precipitation.
13. What are the environmental concerns associated with the cyanide process?
The main environmental concerns include the potential release of toxic cyanide into water bodies, soil contamination, and the generation of cyanide-containing waste. Proper handling, containment, and treatment of cyanide solutions and waste are crucial to minimize environmental impact.
14. How does temperature affect the cyanide leaching process?
Temperature generally increases the rate of gold dissolution in the cyanide process. Higher temperatures accelerate the reaction kinetics, but they also increase cyanide consumption and can lead to increased dissolution of unwanted minerals. Optimal temperatures are typically between 20-30°C.
15. What is the role of cyanide ions in the gold extraction process?
Cyanide ions (CN-) act as ligands, forming stable complex ions with gold atoms. This complexation allows gold to dissolve into the aqueous solution as [Au(CN)2]-, enabling its separation from the ore matrix.
16. How does the particle size of the ore affect the cyanide leaching process?
Particle size significantly impacts the efficiency of cyanide leaching. Smaller particles increase the surface area exposed to the cyanide solution, leading to faster and more complete gold extraction. However, extremely fine particles can cause issues with solution filtration and increase reagent consumption.
17. What is preg-robbing in the context of the cyanide process?
Preg-robbing refers to the phenomenon where certain carbonaceous materials in the ore adsorb dissolved gold cyanide complexes, reducing gold recovery. This can occur with ores containing activated carbon, graphite, or certain organic matter, leading to lower gold yields.
18. How does the presence of copper in gold ores affect the cyanide process?
Copper in gold ores can be problematic as it also forms complexes with cyanide, competing with gold for available cyanide ions. This leads to increased cyanide consumption, potential interference with gold recovery, and the need for additional processing steps to manage copper in the leach solution.
19. What is the significance of the Elsner equation in the cyanide process?
The Elsner equation (4Au + 8NaCN + O2 + 2H2O → 4Na[Au(CN)2] + 4NaOH) describes the overall reaction for gold dissolution in cyanide solutions. It highlights the importance of cyanide, oxygen, and water in the process and helps in understanding the stoichiometry of the reaction.
20. How does the cyanide concentration affect gold leaching efficiency?
Higher cyanide concentrations generally increase the rate of gold dissolution up to a certain point. However, excessive cyanide can lead to increased reagent costs, potential environmental risks, and the dissolution of unwanted minerals. Optimal cyanide concentrations are typically between 0.01-0.05% NaCN.
21. What is the role of hydrogen peroxide in some cyanide leaching processes?
Hydrogen peroxide (H2O2) can be used as an alternative oxidant to oxygen in cyanide leaching. It provides a higher concentration of oxidant in solution, potentially increasing leaching rates. However, it can also lead to increased cyanide decomposition and must be carefully controlled.
22. How does the presence of sulfide minerals in gold ores impact the cyanide process?
Sulfide minerals can interfere with cyanide leaching by consuming cyanide and oxygen, forming thiocyanate compounds, and potentially causing the precipitation of gold. Ores with high sulfide content may require pre-treatment, such as roasting or bacterial oxidation, before cyanide leaching.
23. What is the purpose of adding lead nitrate in some cyanide leaching operations?
Lead nitrate is sometimes added to cyanide leaching solutions to improve gold recovery, especially in ores containing sulfides. It forms a protective lead sulfide coating on gold particles, preventing the formation of passivating sulfide layers that can hinder gold dissolution.
24. How does pH affect the cyanide leaching process?
pH is crucial in cyanide leaching. An alkaline pH (typically 10-11) is maintained to prevent the formation of hydrogen cyanide gas and to ensure the stability of cyanide ions. Higher pH can slow down leaching rates, while lower pH increases the risk of cyanide loss and environmental hazards.
25. What is the difference between heap leaching and tank leaching in the cyanide process?
Heap leaching involves stacking crushed ore on impermeable pads and spraying cyanide solution over the heap. Tank leaching occurs in agitated tanks with finely ground ore suspended in cyanide solution. Heap leaching is typically used for lower-grade ores and has lower capital costs, while tank leaching offers faster and more complete extraction for higher-grade ores.
26. How does the presence of tellurides in gold ores affect the cyanide process?
Telluride minerals, such as calaverite (AuTe2), can be resistant to cyanide leaching. Gold locked in tellurides may not dissolve readily, leading to poor recovery. Ores containing significant tellurides often require pre-treatment, such as roasting or ultra-fine grinding, to liberate the gold before cyanidation.
27. What is the role of activated carbon in the carbon-in-pulp (CIP) process?
In the CIP process, activated carbon is added directly to the cyanide leach tanks. It adsorbs dissolved gold cyanide complexes from the solution, concentrating the gold onto the carbon particles. This allows for simultaneous leaching and adsorption, improving overall process efficiency.
28. How does the presence of silver affect gold recovery in the cyanide process?
Silver also forms soluble complexes with cyanide and is often co-extracted with gold. While this can be beneficial for recovering both metals, high silver content can compete with gold for available cyanide and adsorption sites on activated carbon, potentially reducing gold recovery efficiency.
29. How does the presence of arsenic minerals impact the cyanide leaching of gold?
Arsenic minerals can interfere with cyanide leaching by consuming cyanide and oxygen, forming stable arsenite complexes, and potentially co-precipitating with gold. Ores with high arsenic content may require pre-treatment, such as roasting or pressure oxidation, to mitigate these effects and improve gold recovery.
30. What is the purpose of adding lead acetate in some cyanide leaching operations?
Lead acetate, like lead nitrate, is added to improve gold recovery in ores containing sulfides. It forms a protective lead sulfide coating on gold particles, preventing the formation of passivating layers that can hinder gold dissolution. This can be particularly effective in ores with high silver content.
31. How does the presence of cyanicides affect the cyanide leaching process?
Cyanicides are substances that react with and consume cyanide, reducing its availability for gold dissolution. Common cyanicides include copper minerals, some sulfides, and certain organic compounds. Their presence can lead to increased cyanide consumption, reduced gold recovery, and the need for higher cyanide concentrations or pre-treatment steps.
32. What is the role of oxygen in the cyanide process, and how is it typically supplied?
Oxygen is essential for the oxidation of gold, enabling its dissolution in cyanide solution. It is typically supplied by sparging air into the leach tanks or by using oxygen-enriched air. In some cases, pure oxygen or hydrogen peroxide may be used to increase the dissolved oxygen concentration and improve leaching kinetics.
33. How does the Merrill-Crowe process differ from carbon adsorption for gold recovery?
The Merrill-Crowe process involves adding zinc dust to the gold-bearing cyanide solution, causing gold to precipitate. It is particularly effective for solutions with high silver content. Carbon adsorption, on the other hand, uses activated carbon to adsorb gold from solution. Merrill-Crowe is often preferred for high-grade solutions, while carbon adsorption is more common for lower-grade solutions.
34. What is the significance of slurry density in tank leaching operations?
Slurry density, or the ratio of solid ore to liquid in the leach tanks, affects various aspects of the cyanide process. Higher densities can improve gold extraction rates due to increased particle collisions but may also lead to increased reagent consumption and mechanical wear on equipment. Optimal slurry density depends on ore characteristics and equipment limitations.
35. How does the presence of base metal sulfides affect gold recovery in the cyanide process?
Base metal sulfides, such as pyrite, chalcopyrite, and galena, can interfere with gold recovery by consuming cyanide and oxygen, forming thiocyanate compounds, and potentially causing the precipitation of gold. They may also lead to the co-extraction of base metals, complicating downstream processing. Pre-treatment or modified leaching conditions may be necessary for ores with high sulfide content.
36. What is the purpose of using a pre-aeration step before cyanide leaching?
Pre-aeration involves bubbling air through the ore slurry before adding cyanide. This step helps to oxidize reactive minerals, particularly sulfides, which might otherwise consume cyanide and oxygen during leaching. Pre-aeration can reduce cyanide consumption, improve dissolution kinetics, and enhance overall gold recovery.
37. How does the presence of organic carbon in ore affect the cyanide leaching process?
Organic carbon in ore can act as a preg-robbing material, adsorbing dissolved gold cyanide complexes and reducing recovery. It can also consume oxygen and potentially form complexes with cyanide. Ores with high organic carbon content may require additional processing steps, such as carbon pre-flotation or the use of blinding agents, to mitigate these effects.
38. What is the role of cyanide destruction in gold processing plants?
Cyanide destruction is a crucial step in managing the environmental impact of cyanide-based gold extraction. It involves treating cyanide-containing waste solutions to reduce cyanide concentrations to environmentally acceptable levels. Common methods include the INCO process (using SO2 and air), hydrogen peroxide oxidation, and biological treatment.
39. How does gold particle size affect recovery in the cyanide process?
Gold particle size significantly impacts recovery efficiency. Finer gold particles generally dissolve more quickly and completely due to their higher surface area-to-volume ratio. However, extremely fine gold particles can be challenging to recover from solution. Coarse gold may require longer leaching times or may not dissolve completely, potentially necessitating gravity concentration methods in conjunction with cyanidation.
40. What is the significance of the gold to silver ratio in cyanide leaching?
The gold to silver ratio in ore can affect the overall economics and efficiency of the cyanide process. Silver also forms soluble complexes with cyanide and is often co-extracted with gold. A high silver to gold ratio can lead to increased cyanide consumption, potential interference with gold adsorption on carbon, and may necessitate modifications to the recovery process to effectively separate the two metals.
41. How does the presence of mercury in gold ores impact the cyanide process?
Mercury in gold ores can form soluble complexes with cyanide, leading to its co-extraction with gold. This can cause environmental concerns and may require additional processing steps for mercury removal. Mercury can also amalgamate with gold, potentially reducing recovery. Proper mercury management and removal strategies are crucial in ores containing significant amounts of mercury.
42. What is the role of leach aids in the cyanide process?
Leach aids are additives used to enhance the efficiency of cyanide leaching. They can include oxidants like hydrogen peroxide, catalysts like lead nitrate, or surfactants to improve ore wetting. Leach aids can increase leaching rates, reduce cyanide consumption, or help overcome specific ore-related challenges, such as preg-robbing or the presence of cyanide-consuming minerals.
43. How does the presence of clay minerals in ore affect the cyanide leaching process?
Clay minerals can negatively impact cyanide leaching by increasing slurry viscosity, reducing oxygen transfer, and potentially adsorbing gold cyanide complexes. They can also cause filtration problems and increase reagent consumption. Ores with high clay content may require special handling, such as the use of dispersants or modified leaching conditions.
44. What is the significance of solution oxidation-reduction potential (ORP) in cyanide leaching?
ORP is a measure of the solution's ability to oxidize or reduce substances. In cyanide leaching, maintaining an appropriate ORP is crucial for efficient gold dissolution. A higher ORP generally indicates better conditions for gold oxidation and dissolution. Monitoring and controlling ORP can help optimize the leaching process and reduce cyanide consumption.
45. How does the presence of antimony in gold ores affect the cyanide process?
Antimony minerals can interfere with cyanide leaching by consuming cyanide and oxygen, forming stable antimonite complexes, and potentially causing the precipitation of gold. Ores with high antimony content may require pre-treatment, such as roasting or pressure oxidation, to improve gold recovery and reduce cyanide consumption.
46. What is the role of pH modifiers other than lime in the cyanide process?
While lime is the most common pH modifier in cyanide leaching, other alkaline substances like sodium hydroxide or soda ash can also be used. These alternatives may be preferred in certain situations, such as when dealing with ores that react unfavorably with lime or when water quality is a concern. The choice of pH modifier can affect overall process economics and efficiency.
47. How does the presence of tellurium affect gold recovery in the cyanide process?
Tellurium, often present in gold ores as telluride minerals, can complicate cyanide leaching. Gold tellurides are often resistant to direct cyanidation, leading to poor recovery. Tellurium can also form stable complexes with cyanide, increasing reagent consumption. Ores with significant tellurium content may require pre-treatment, such as roasting or pressure oxidation, to liberate gold before cyanidation.
48. What is the significance of solution rheology in the cyanide leaching process?
Solution rheology, or the flow characteristics of the ore slurry, affects various aspects of cyanide leaching. It impacts mixing efficiency, oxygen transfer, and the suspension of solid particles. Poor rheology can lead to reduced leaching efficiency, increased reagent consumption, and operational difficulties. Understanding and managing slurry rheology is crucial

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