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Medium Of InstructionsMode Of LearningMode Of Delivery
EnglishSelf StudyVideo and Text Based

Courses and Certificate Fees

Fees InformationsCertificate AvailabilityCertificate Providing Authority
INR 1000yesIISc Bangalore

The Syllabus

  • Introduction to manufacturing science and different processes, Introduction to numerical methods (working principle, merits-demerits and applications): FDM, FVM,BEM, FEM

  • Introduction to casting process, casting terminologies,pattern, gate, and riser design principles

  • Die filling analysis (nature of flow, back pressure, porosity,air entrapment), Solidification (behavior and filling time).Solidification of metals and alloys: principles, control of grain structure, effect of cooling rate on microstructure and properties

  • Transport phenomena during solidification: governing equations, phase change, Finite Volume based multiphase and multiscale model of solidification, Initial and boundary conditions, Phase field model of solidification microstructure formation and defect generation

  • Introduction to welding, welding terminologies, types of joints, classification of welding process, insight of weld metallurgy, weld mechanics, welding defects and their remedies

  • Analytical method and Boundary Element Method to solve the heat conduction equation applied to welding processes,Finite Volume/ Finite Element based multiphase flow model of melt pool transport phenomena and solidification in fusion welding process, Thermo mechanical modeling of the residual stress in welding

  • Introduction to powder metallurgy process and its application, powder preparation, mechanics of solid-state sintering, Hot isostatic pressing, injection moulding, powder forging, rolling and extrusion of metal/ceramic powders.

  • Transport phenomena involved in Metal/Ceramic Injection Moulding processes: estimation of filling and cooling time,injection pressure, defect visualization etc., Finite element based continuum model of sintering densification and mechanical behaviour, Molecular dynamics based model of neck growth, microstructure evolution.

  • Introduction to additive manufacturing processes, finite volume method for modeling additive manufacturing: -melting/ solidification and mass-transfer, Microstructure modelling of multi-layer and multi-track additive manufacturing processes

  • Introduction to metal forming, forging, rolling, extrusion, wire and tube drawing, hot and cold working, Different analysis techniques of metal forming processes: slab analysis of rolling process, slip line analysis of punching, experimental methods to assess formability of sheet materials

  • Forming limit diagrams, FE analysis of deformation behaviour of metals, Finite Element Analysis (FEA) for Metal Forming Processes (forging, rolling, drawing and shearing) and its comparison with the analytical techniques

  • Introduction to machining processes, analytical and FE modelling of orthogonal machining, FE modelling of chip formation and prediction of cutting forces/machinability of Light alloys and composites

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