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Quick Facts

Medium Of InstructionsMode Of LearningMode Of Delivery
EnglishSelf StudyVideo and Text Based

Courses and Certificate Fees

Fees InformationsCertificate AvailabilityCertificate Providing Authority
INR 1000yesIIT Kanpur

The Syllabus

  • Definition; Discussion on Pros and Cons of Automation;
  • Benefits of Automation; Types of automation: Fixed automation, programmable automation, and Flexible automation- Typical Features and examples;
  • Reasons for automating; Automation strategies; Automated flow lines: the objectives of the use of flow line automation;
  • General forms of Work Flow – criteria for selection;
  • Methods of work part transport: Continuous, intermittent and asynchronous: types and their selection;
  • Transfer Mechanisms; Examples of transfer mechanisms for linear travel and rotary transfer mechanisms; Buffer Storage;

  • Flow line Performance Analysis: Average production time and production rate;
  • Mean time per cycle when machine breakdown occurs; Flow line
  • Performance Analysis:  Line efficiency; Cost per item produced;
  • Partial automation:Reasons for using, Advantages and drawbacks;
  • Production and Throughput: Examples; Effect of machine Jamming; Component Quality Control;
  • Choice of assembly methods: Cost, Production Rate, Availability of Labour, and Market Life of the Product;
  • Advantages of Automatic Assembly; Design for automated assembly; Components of automatic Assembly Machines;

  • Transfer systems; Assembly Machines: In-Line, Rotary; Continuous and Intermittent Transfer;
  • Indexing Machines:Factors affecting the choice; Various Indexing Mechanisms;
  • Vibratory bowl feeders: Mechanics of Vibratory Conveying - its analysis;
  • Effect of Frequency, Track Acceleration and Vibration Angle; Effect of Track Angle and Coefficient of Friction;
  • Summary of Bowl Feeder Design; Spiral Elevators; General Requirements of Part Feeders;
  • Non-vibratory feeders : Reciprocating Tube Hopper Feeder – its analysis;
  • General Features. Centerboard Hopper Feeder: Analysis: Maximum Track Inclination, Total Cycle Time, Mean Feed Rate;

  • Reciprocating Tube Hopper Feeder: Principle of Operation;
  • External Gate Hopper Feeder: Its Analysis: Maximum Peripheral Velocity, Mean Feed rate;
  • Rotary Disk Feeder: Indexing and Rotary Disk Feeder with continuous drive and their analysis:
  • Load sensitivity, Efficiency and Mean Feed Rate;
  • Orientation of Parts in Automatic Assembly:In-Bowl and Out-of-Bowl Toolings;
  • Typical Orienting Systems: Wiper Blade, Pressure Break, slot in the track; Analysis of Part Orienting Systems;
  • Examples of Out-of-Bowl Toolings; Feed Tracks: Analysis of Horizontal Delivery Feed Track;
  • “ON-OFF” Sensors; Reliability of Feeding.

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