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Quick Facts
| Medium Of Instructions | Mode Of Learning | Mode Of Delivery |
|---|---|---|
| English | Self Study | Video and Text Based |
Course Overview
The Theory of Production Processes programme aims to give its candidates a good understanding of the science behind the primary production processes, which are, casting, forming, and welding. It will teach you how each procedure takes place and how the products are finally manufactured and the basic principles behind these processes.
Swayam’s Theory of Production Processes course will provide its candidates with awareness about the theoretical aspects of several manufacturing processes that are included in any Production process course. The course has been divided into three modules, each to be completed in 4 weeks. Thus, you can complete the course in around 12 weeks.
Moreover, the Theory of Production Processes programme offered by Swayam is an online course for undergraduates. It is a core course, under the Manufacturing processes and technology category. All course material, including video lectures, readings, quizzes, and tests can be accessed for free by the candidate. Professor Pradeep Kumar Jha teaches it from IIT Roorkee.
The Highlights
- Undergraduate-level course
- 100% online
- Free course material
- Video lectures and readings
- Practice tests and quizzes
- Course available in regional languages
- Certification examination
- Certificate available
- 12-week course
Programme Offerings
- 100% Online
- Theory of Production Processes certificate
- Downloadable Reading Material
- practice tests
- quizzes
- Certification exam.
Courses and Certificate Fees
| Fees Informations | Certificate Availability | Certificate Providing Authority |
|---|---|---|
| INR 1000 | yes | IIT Roorkee |
The certificate exam fees for the course is -
| Head | Amount |
| Exam fees | Rs. 1,000 |
Eligibility Criteria
Candidates who have already been introduced to the manufacturing processes and technology will be eligible for doing the Theory of Production Processes online course from Swayam.
To be eligible for the Theory of Production Processes certificate, the candidates must also sit for the end-of-term certification exam and secure at least 30 out of 75 marks in that examination. Besides that, the candidate must obtain an average score of at least 10 out of 25 in the internal assessments.
What you will learn
The Theory of Production Processes online course from Swayam will make candidates expert in the following:
- The theory of casting and solidification and the fluidity of liquid metals.
- The technologies of mould making and pattern making.
- The fundamentals of metalworking and related concepts.
- Welding processes and their applications and theories.
Who it is for
Candidates who are undergraduate students and have had an introduction to the manufacturing technology or manufacturing processes will benefit greatly from doing the Theory of Production Processes course.
Admission Details
- Join the Theory of Production Processes here -https://onlinecourses.nptel.ac.in/.
- Then, use the 'Sign up/Register' tab available on the course page to register with Swayam.
- Now, create a username and password and proceed with the course.
Application Details
The Theory of Production Processes course by Swayam does not have a separate application form. The candidate only needs to register with Swayam to enrol in the course. However, a registration form needs to be filled while registering for the end-term examination.
The Syllabus
- Theory of casting and solidification
- The fluidity of liquid metals
- The technology of patternmaking and mold-making
- Pattern allowances
- Testing of moulding sand, cores
- Gating system design
- Rising Design
- Different methods of calculating riser volume
- Feeding distance calculations
- Theory of melting & production of ferrous and non-ferrous materials
- Casting design
- Casting defects
- Mechanical fundamentals of metalworking:
- Concept of stress and strain
- stress and strain tensors
- Hydrostatic and deviatoric stresses
- Flow curve.
- Yield criteria for ductile materials
- Plastic stress-strain relationships
- Classification of metalworking
- Mechanics of metalworking
- Analysis & classification of rolling & forging processes
- Force calculations in rolling and forging processes
- Analysis & classification of the Extrusion process
- Analysis of rod, wire, and tube drawing processes
- Forming defects
- Classification of welding processes
- Thermal effects in welding
- Basic metallurgy of fusion welds
- Heat affected zone in welding
- Principles of welding processes:
- Arc welding
- Gas metal arc welding
- Solid state welding
- Resistance welding
- Soldering
- Brazing and adhesive bonding.
- Residual stresses in welding
- Methods of measurement of residual stresses in welding
- Welding distortion and its types
- Methods of reducing residual stresses and distortion in welding.
- Weldability of materials:
- Introduction and assessment of weldability
- Test for weldability
- Weldability of ferrous and non-ferrous materials.
Evaluation process
Candidates must fill a registration form and pay an examination fee to sit for the certification examination. Swayam will conduct the exam at a designated test centre, at a pre-assigned time-slot, and in the presence of a proctor. After securing at least 30 in this examination, the candidate will be eligible for the certificate.