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Quick Facts

Medium Of Instructions	Mode Of Learning	Mode Of Delivery
English	Self Study	Video and Text Based

Course Overview

We need to go through various processes to get a finished product from the raw material. These manufacturing processes include metal removal or mass removal, constant mass operations, casting, welding, etc. This mechanical engineering course on Manufacturing Processes - Casting and Joining by Swayam places emphasis on two primary techniques: casting and welding.

Throughout the course duration of four weeks, the Manufacturing Processes - Casting and Joining syllabus will touch upon various casting processes and characteristics. Candidates will analyze various casting aspects like how the riser and gating systems are designed under the guidance of Professor Sounak Kumar Choudhury.

This Manufacturing Processes - Casting and Joining certification course gives students the chance to earn a verifiable certification by IIT Kanpur and NPTEL and learn from esteemed IIT Kanpur faculty. This is a course of the undergraduate level and has no prerequisites. Anyone interested can enroll and learn from this MOOC for free.

The Highlights

IIT Kanpur course
Online program
Optional certification
Free enrolment
Undergraduate level of study
Four weeks- short completion
Video tutorials
E-verifiable certificate
Practice assessments

Programme Offerings

Industry examples
video tutorials
E-certificate
Short-term completion
Online Course
IIT Kanpur
Undergraduate level
practice assessments
Final Exam
Four weeks course
Video clips

Courses and Certificate Fees

Fees Informations	Certificate Availability	Certificate Providing Authority
INR 1000	yes	IIT Kanpur

Swayam offers Manufacturing Processes - Casting and Joining online courses for free. There is an optional certification fee of Rs 1,000.

Manufacturing Processes - Casting and Joining fee structure

Course Name	Fee
Manufacturing Processes - Casting and Joining	Free
Manufacturing Processes - Casting and Joining exam fee	Rs. 1,000

Eligibility Criteria

There are no prerequisites to fulfill before joining the Manufacturing Processes - Casting and Joining online course.

Certificate Qualifying Details

However, only those candidates who fulfill the separate eligibility for the certificate will get certified. They need to secure 10/25 marks or above in their internal assessment average score. This score is calculated by taking the best three assignments out of four submitted by the candidates. They also need to secure 30/75 marks or above in the final exam. Thus, the candidate’s final score should be at least 40/100.

What you will learn

Knowledge of engineering

After completing the Manufacturing Processes - Casting and Joining training, candidates will know about:

The casting of various products
Product design
Multiple ways of error-free joining
Advantages and disadvantages of molding
Applications of ultrasonic welding
Defects in welding

Who it is for

Individuals such as UG students and practicing engineers will be the ideal audience for the Manufacturing Processes - Casting and Joining online course.

Admission Details

To take admission in the Manufacturing Processes - Casting and Joining training, first visit the link given ahead: https://onlinecourses.nptel.ac.in/noc21_me40/preview.
Locate and select the ‘Sign in/Register’ option on the website page to log in.
In case you don’t have an account, select the ‘sign up now button and create a new account.
Enter some necessary details like your username, email ID, and password. Then, enter the verification code to proceed. Once done, your registration is complete.

Application Details

There are no Manufacturing Processes - Casting and Joining online course application form. All candidates need to do to register is create a Swayam account. Alternatively, they can use their Facebook, Google, or Microsoft account to sign in.

The Syllabus

Casting: Introduction
Advantages and drawbacks
Foundry practice on video
Patterns
Molds
Properties of molding sand
Vertical gating: aspiration effect
Classification of casting processes
Historical background
The casting of BMW car wheels on video
Shrinkage and mechanical allowances
Gating system
Gating design
Optimum riser design

Solidification of pure metal and alloy

Categories of metal casting processes

Mould properties and characteristics

Investment casting

Process characteristics
Advantages and disadvantages
The process to show through video

Steps in permanent mould casting

Centrifugal casting

Cost analysis of casting

Product design considerations in casting

Solidification time: Chvorinov’s rule

Steps in sand casting

Shell moulding

Multiple mould casting

Die casting: Cold and hot chamber die casting

Continuous casting

Casting defects

Joining Processes

Preamble
Classification of joining processes

Welding: advantages and limitations

Fusion welding processes

Solidification of weld

Comparison among welding processes

Typical Fusion Welded Joints

Joints in welding

Heat density

Features of a fusion welded joint

Heat affected zone

Solid-state (phase) welding

Forge welding
Friction welding
Resistance welding
Explosion welding
Butt welding

Ultrasonic welding: process characteristics and applications

Laser beam welding

Arc welding

Characteristics
Consumable and non-consumable electrodes

Power source

Gas metal arc welding

Tungsten inert gas welding (TIG)

Gas welding

Principles
Types of flames

Brazing and soldering: process capabilities

Electron beam welding

Plasma arc welding

Shielded metal arc welding

Principles
Applications

Gas tungsten arc welding

Submerged arc welding

Welding defects

Evaluation process

At the end of the Manufacturing Processes - Casting and Joining course, there is a final exam held offline at various Swayam centers. Candidates who wish to take this exam and receive the certification need to fill the exam registration form and pay the fee. More details about the exam centers will be available on the examination form and the course website.

Instructors

IIT Kanpur Frequently Asked Questions (FAQ's)

1: Will this course have practical learning?

Although the candidates won’t get practical exposure, they will solve practice assignments, problems and learn from videos.

2: From which subjects is the Manufacturing Processes - Casting and Joining course derived?

This online course is derived from mechanical engineering, product design and manufacturing processes, and technology.

3: What kinds of modules does the syllabus entail?

The Manufacturing Processes - Casting and Joining course syllabus has both theoretical modules and videos from industries. These include videos related to casting, welding, joining, etc., that will give candidates a sneak peek into how top manufacturers like BMW carry out these processes.

4: Does this program have industry support?

Yes, this MOOC gets support from automobile manufacturing industries, foundry industries, and machine tool industries.

5: Do I need to take some other course before enrolling on this training?

No, you do not need knowledge from any other course or training to join this program.