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Quick Facts

Medium Of InstructionsMode Of LearningMode Of Delivery
EnglishSelf StudyVideo and Text Based

Course Overview

The Failure Analysis and Prevention online course, developed by IIT Roorkee and offered by Swayam, details failure’s numerous aspects. Through this extensive curriculum, candidates will get the opportunity to learn about common failure principles and prevention methods which are vastly applicable to various engineering industries. The training falls under the ‘Mechanical Engineering’ purview.

The Failure Analysis and Prevention certification syllabus covers the topic comprehensively. This includes modules like the failure of mechanical concepts, failure analysis procedure, testing, micro and macro mode of fracture, observing the fracture, report writing, etc. The course has a duration of eight weeks, and there are eight modules in total, built at the undergraduate/postgraduate level.

IIT Roorkee’s faculty member, Professor D. K. Dwivedi, explains the curriculum in great detail. This is an elective course with wide recognition across heavy engineering, power plants, and pressure vessel industries. Learners can enroll in the Failure Analysis and Prevention certification course for free and access all the study material. There is also a final exam, passing which candidates can receive the e-certificate. 

The Highlights

  • PG/UG level of study
  • Online program
  • Case studies and presentations
  • IIT Roorkee course
  • AICTE-approved
  • Weekly assignments and final examination
  • FDP
  • Eight weeks length
  • Expert faculty 
  • Paid certificate 
  • Mechanical Engineering domain

Programme Offerings

  • Eight weeks
  • AICTE-approved
  • FDP
  • Expert Faculty
  • Certificate
  • Online Program
  • UG/PG level
  • No prerequisites
  • industry support

Courses and Certificate Fees

Fees InformationsCertificate AvailabilityCertificate Providing Authority
INR 1000yesIIT Roorkee
  • The Failure Analysis and Prevention program is free of cost. 
  • There is a Failure Analysis and Prevention certification fee which is optional for candidates looking to undertake the course examination.

Failure Analysis and Prevention fee structure 

Course

Total Fee

Failure Analysis and Prevention 

Free

Failure Analysis and Prevention   certification

Rs 1000


Eligibility Criteria

Certificate Qualifying Details

However, candidates need to fulfill the certification eligibility criteria to get the e-certificate. They must obtain a minimum assignment mark of 10/25 and at least 30/75 in the term-end exam. Swayam will use 25% of the former and 75% of the latter to calculate the candidate’s final score.

What you will learn

Knowledge of engineering

After completing the Failure Analysis and Prevention training, candidates will gain full knowledge of: 

  • The scope of failure analysis 
  • Different types of design deficits that lead to failure
  • Failure’s industrial engineering tools for failure analysis
  • Fracture mechanics, their uses, and fracture toughness principles
  • Recommendation/report writing
  • Analysis findings
  • Sample preparation, preservation, testing, and the collection as failure’s general procedures
  • Observing fracture and its mode
  • Failure analysis procedure 
  • Failure sources 
  • Image analysis 
  • Metallographic procedure

Who it is for

The Failure Analysis and Prevention training is ideal for UG and PG students, practicing engineers, and research scholars in the mechanical and metallurgical engineering fields.


Admission Details

Step: 1 Hit the link given ahead to enrol for the Failure Analysis and Prevention certification course: https://onlinecourses.nptel.ac.in/noc21_me14/preview. 

Step: 2 Find the “Sign in/Register” option and select it.

Step: 3 Proceed by entering your credentials to log in or use your Microsoft, Google, or Facebook account. 

Step: 4 You can also start your new Swayam profile by entering your username, email, and password. 

Step: 5 Choose ‘send verification code’. Receiving it at your email address, fill it in and select ‘create’ to activate your ID.

Application Details

Interested applicants can enroll for the Failure Analysis and Prevention online course do not need to fill a form. They can register on Swayam by giving their username, email ID, and password.

The Syllabus

Introduction
  • Need and scope of failure analysis and prevention 
  • Engineering disasters and understanding failures
Fundamental sources of failures
  • Deficient design I
  • Deficient design II 
  • Deficient design III and upgrading of a part

Fundamental sources of failures
  • Imperfections in base metals 
  • Improper Manufacturing I 
  • Improper Manufacturing II 
  • Improper Manufacturing III 
  • Improper Manufacturing IV and improper service conditions

Fundamental sources of failures
  • Poor assembly
  • Service and maintenance 
Industrial engineering tools for failure analysis
  • Pareto diagram 
  • Fishbone diagram and FMEA 
  • FMEA 
  • Fault tree analysis

Industrial engineering tools for failure analysis
  • Reliability-I 
  • Reliability-II
General procedure of failure analysis
  • Steps 
  • Background information collection 
  • Preliminary examination

General procedure of failure analysis
  • NDT for failure analysis
  • Destructive testing 
  • DT, selection, preservation, cleaning & sectioning of samples
  • Macroscopy of fracture surfaces-I 
  • Macroscopy of fracture surfaces-II

General procedure of failure analysis
  • Macroscopy of fracture surfaces-III 
  • Macroscopy of fracture surfaces-IV 
  • Microscopy of fracture surfaces 
  • Metallography of failed components 
  • Determination of type of fracture I

General procedure of failure analysis
  • Determination of type of fracture II 
  • Determination of type of fracture III and chemical analysis 
  • Application of fracture mechanics I 
  • Application of fracture mechanics II
  • Simulated test and analysis of evidences/results

General procedure of failure analysis
  • Questions for analysis 
  • Reporting failure analysis and failure analysis of welded joint 
  • Failure analysis of weld joint 
  • Examples of failure analysis 
  • Embrittlement of steels

Evaluation process

The certificate’s final proctored exam is held offline in various centers across the country. Candidates need to fill the exam application form online when Swayam releases it. They must pay the registration fees and attend the examination on the given date. Learners can check the form to know about their exam sessions, timings, allotted centers, etc.

Instructors

IIT Roorkee Frequently Asked Questions (FAQ's)

1: What does the certificate display?

The certificate displays the NPTEL and IIT Roorkee logos, the candidate’s name, photo, and total score.

2: How can I get the hard copy of the certificate?

NPTEL only provides the e-certificate. 

3: Who is the course instructor?

Professor D.K Dwivedi, the faculty member at IIT Roorkee, is the course instructor.

4: How much time will the MOOC completion take?

Candidates require eight weeks to finish this course.

5: Are there any admission prerequisites?

This course has no prerequisites. 

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